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article · American Journal of Food Science and Technology

Moisture Adsorption Characteristics of Spray-Dried Composite Tropical Fruit Purees and Application to Shelf Life Prediction in Flexible Packages

2025Open accessBenue State University

In plain language

The moisture adsorption behaviour of a spray-dried composite puree containing watermelon, orange, and mango was evaluated across temperatures ranging from 20°C to 50°C and water activity levels between 0.11 and 0.95 using a gravimetric static method. The data produced type III isotherms, which are typical of food items high in soluble components. Among the evaluation tools applied, the GAB model provided the closest fit to the observed adsorption data. Monolayer moisture content calculated via the BET model decreased as temperatures increased, pointing to a reduction in active water-binding sites at higher heat levels. By combining the sorption data with the water vapour permeability of flexible packaging films, the shelf life of the puree under ambient storage was predicted. Commercial aluminium pouches provided superior moisture protection compared to low-density polyethylene, Melinex 813, and Propafilm C.

Key takeaways

  • Moisture adsorption in the spray-dried tropical fruit puree followed type III isotherms across all evaluated temperatures.
  • The GAB model was the most accurate of the tested models for describing the adsorption behaviour of the puree.
  • BET monolayer moisture contents decreased with rising temperature, indicating fewer available water-binding sites under hotter conditions.
  • Commercial aluminium pouches provided the best barrier protection against moisture compared to the other flexible packaging films tested.

Why it matters

Spray-dried fruit powders spoil quickly if they absorb atmospheric moisture during storage. Understanding how composite purees interact with water vapour at different temperatures helps processors choose the correct packaging materials. This modelling enables accurate shelf life estimation, reducing food waste and ensuring that dried fruit products maintain their quality and safety under ambient supply chain conditions.

Commercialisation angle

This applied research provides practical data for food manufacturers and packaging suppliers seeking to optimise storage for powdered tropical fruit products. By assessing commercial films, including aluminium pouches and LDPE, the work delivers ready-to-use shelf life prediction metrics. The findings are at an applied and tested stage, directly relevant to industrial product packaging decisions for ambient distribution without requiring fundamental re-engineering.

AI-generated from the published abstract. Always read the original work before citing.

Abstract

The moisture adsorption behavior of spray-dried watermelon, orange, and mango composite puree was examined at temperatures of 20°C, 25°C, 30°C, 40°C, and 50°C across a water activity range of 0.11–0.95 by gravimetric static method and data obtained analyzed using the BET, GAB, and Oswin models. The sorption data and water vapor permeability of commercial aluminum pouches, low density polyethylene (LDPE), Melinex 813, and Propafilm C were utilized to predict product shelf lives under ambient storage conditions. The experimental data exhibited the type III isotherms, characteristic of foods rich in soluble components. The GAB model provided the best fit to the adsorption data. BET monolayer moisture contents decreased with increasing temperature, suggesting fewer available water-binding sites at higher temperatures. Aluminum pouches demonstrated superior moisture protection compared to the other packaging options. This study offers valuable insights for optimizing storage strategies and selecting packaging materials for spray-dried composite fruit products with practical applications in the food industry.

Research topics

  • Material Properties and Processing
  • Postharvest Quality and Shelf Life Management
  • Nanocomposite Films for Food Packaging

Read the original research

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DOI: 10.54536/ajfst.v4i2.4189

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