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article · Biomass Conversion and Biorefinery

Utilizing orange peel waste biomass in textile wastewater treatment and its recyclability for dual biogas and biochar production: a techno-economic sustainable approach

In plain language

Orange peel waste mixed with biochar in an equal ratio creates an effective adsorbent for treating textile wastewater. When applied to dye-laden effluent, the material removes over ninety-one per cent of turbidity, nearly seventy-five per cent of colour, thirty-eight per cent of chemical oxygen demand, and twenty-nine per cent of total dissolved solids in thirty minutes. After wastewater treatment, the spent adsorbent can be washed and co-digested with cow dung to produce biogas, generating substantial biomethane from volatile solids. The remaining solid digestate from the co-digestion process is subsequently pyrolysed to produce biochar, closing the materials cycle. An evaluation of the integrated adsorption, co-digestion, and pyrolysis process indicates a financially viable circular system capable of achieving a payback period of seven and a half years while addressing agricultural and industrial waste streams.

Key takeaways

  • Combining orange peel powder with biochar treats textile wastewater by removing over ninety-one per cent of turbidity and nearly seventy-five per cent of colour within thirty minutes.
  • The spent adsorbent co-digests with cow dung to yield 411.5 millilitres of biomethane per gram of volatile solids.
  • Pyrolysis converts residual volatile solids from the anaerobic co-digestion process into biochar.
  • The integrated adsorption, co-digestion, and pyrolysis scheme demonstrates economic feasibility with a projected payback period of 7.5 years.

Why it matters

Textile manufacturing produces heavily contaminated wastewater, while agricultural processing generates vast amounts of fruit waste. Converting discarded orange peels into an industrial water treatment agent and subsequently recovering renewable energy and biochar offers a circular approach to industrial pollution. This integrated method simultaneously addresses waste management, effluent treatment, and sustainable energy production.

Commercialisation angle

This process offers textile manufacturers and wastewater treatment facilities a circular method to decontaminate effluent while generating biogas energy and biochar. A techno-economic assessment indicates financial feasibility with a 7.5-year payback period. As the process has been applied and tested on textile wastewater in experimental conditions, it represents an applied concept that requires pilot-scale validation before real-world adoption.

AI-generated from the published abstract. Always read the original work before citing.

Abstract

Abstract Orange peel is a fruit-based biomass produced in huge quantities worldwide, requiring an appropriate management strategy to meet the waste-to-wealth approach. In the current study, this agricultural waste was used (as an adsorbent) to treat dye-laden wastewater, followed by its regeneration and recyclability for dual biogas and biochar production. An adsorbent material was prepared by mixing orange peel powder (OPP) with biochar (1:1, w/w) and used to remove various pollutants from textile wastewater (TWW) within 30 min. This adsorption system achieved chemical oxygen demand (COD), total dissolved solids (TDS), turbidity, and color removal efficiencies of 38.56±1.73%, 29.31±1.25%, 91.92±4.75%, and 74.81±3.96%, respectively. The spent adsorbent was cleaned and mixed with cow dung (as inoculum) to generate biogas via anaerobic co-digestion. This system maintained a bio-CH 4 of 411.5±21.7 mL/g volatile solids (VS), equivalent to 14.3±1.1% of COD initial . Because the digestate of the co-digestion process contained volatile suspended solids (VSS), with a VSS/COD initial percentage of 45.2±3.2%, it was efficiently pyrolyzed to obtain biochar. The adsorption/co-digestion/pyrolysis combined system revealed a financially feasible scenario, with a payback period of 7.5 years. The study outputs would fulfill various sustainable development goals (SDGs) related to waste minimization, environmental protection, and affordable energy supply. Graphical abstract

Research topics

  • Membrane Separation Technologies
  • Adsorption and biosorption for pollutant removal

Read the original research

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DOI: 10.1007/s13399-023-04111-1

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