Highly efficient ceramic membrane synthesized from sugar scum and fly ash as sustainable precursors for dyes removal

Abstract

Recycling solid industrial wastes into valuable materials is always the priority solution in waste management. In this perspective, sugar scum and fly ash were used to produce an effective low-cost porous ceramic membrane. The impacts of the sintering temperature, amount of sugar scum, and sintering time on the properties of the prepared ceramic membrane were investigated and optimized using experimental design. A simultaneous rise in both the sintering temperature and the amount of sugar scum leads to a notable increase in porosity. Moreover, the simultaneous increase or decrease in the time and the amount of sugar scum causes a significant decrease in the compressive strength. The optimal conditions have been determined as a sintering temperature of 1197 °C, a sugar scum amount of 12.06 %, and a sintering time of 253 min. Under these conditions, the density, porosity, and compressive strength were found to be 2.16 g/cm³, 34.66 %, and 28.24 MPa, respectively. In addition, the obtained ceramic membrane has a water permeability of 2356.68 L/h m² bar, a pore size in the range 0-4.5 μm, and excellent chemical resistance in both acidic and basic media. Finally, the performance of the prepared ceramic membrane was evaluated by the filtration of methylene blue. The results indicate that sugar scum and fly ash are suitable precursors to manufacture an effective ceramic membrane for the treatment of wastewater.