Experimental and Numerical Investigation of Sustainable Geopolymer Concrete Incorporating Eco-Friendly Materials for Geotechnical Applications

Abstract

This study extends beyond traditional single-binder assessments by developing a mechanistic framework for interpreting the behavior of multi-component geopolymer systems. It systematically examines the roles of industrial by-products (granulated blast-furnace slag), agricultural residues (barley straw ash), and construction-derived materials (recycled granite powder) when integrated into a metakaolin-based matrix, with particular emphasis on their influence on gel formation pathways, microstructural refinement, and macroscopic performance. A sustainable geopolymer concrete (SGC) system was formulated using multi-binder combinations at replacement levels ranging from 5% to 30%. Comprehensive evaluations were conducted, including fresh properties, mechanical performance, durability characteristics, thermal resistance, and microstructural features. The results demonstrate that the 70Mk–30GBFS composition facilitates the development of a dense hybrid C–(A)–S–H/N–A–S–H gel network, resulting in a 26.8% enhancement in compressive strength and a 32.0% decrease in chloride ion penetration. Rather than depending on empirical relationships, the study establishes a mechanistically grounded link between precursor chemistry, interfacial transition zone (ITZ) refinement, and performance limits. These findings contribute to a deeper understanding of multi-component geopolymer design and support the development of high-performance, sustainable concrete materials for structural applications.