Electrochemical Stability of Passive Films on β-TiZrNbTa Alloys in Seawater-Based Electrolytes: Influence of Fluoride, pH, and Scan Rate

Abstract

The corrosion behavior and passive-film stability of a β-TiZrNbTa (β-TZNT) alloy were investigated in artificial seawater (ASW), focusing on the effects of pH, temperature, immersion time, fluoride ion concentration, and potential scan rate. In addition to electrochemical methods such as open-circuit potential (OCP), potentiodynamic polarization (PDP), and electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM) and X-ray diffraction (XRD) were employed for surface characterization. The establishment of a stable and efficient passive layer enriched in Zr-, Nb-, and Ta-oxides was responsible for the β-TZNT alloy’s superior corrosion resistance in fluoride-free ASW when compared to commercially pure titanium. Reduced passive-film resistance resulted from corrosion kinetics being greatly accelerated by decreasing the pH and increasing the temperature. The presence of fluoride ions strongly affected the passivity of the alloy due to the chemical dissolution of TiO2 through the formation of soluble fluoride complexes, resulting in an increase in the corrosion current densities by more than one order of magnitude. A bilayer passive structure with a compact inner barrier layer and a porous outer layer was identified by EIS analysis. The stability of this structure gradually decreased with increasing fluoride concentration and acidity. Over time, passive-film degradation was dominant in fluoride-free seawater, whereas prolonged exposure in fluoride-containing media promoted partial re-passivation. Overall, these results highlight the potential and limitations of the β-TZNT alloy for marine and offshore applications by offering new mechanistic insights into the synergistic effects of fluoride ions and environmental factors on corrosion performance.