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Phase transitions of Mn-based cathode materials associated with the charge and discharge process play a crucial role on the rate capability and cycle life of zinc ion batteries. Herein, a microscopic electrochemical failure mechanism of Zn-MnO<sub>2</sub> batteries during the phase transitions from δ-MnO<sub>2</sub> to λ-ZnMn<sub>2</sub>O<sub>4</sub> is presented via systematic first-principle investigation. The initial insertion of Zn<sup>2+</sup> intensifies the rearrangement of Mn. This is completed by the electrostatic repulsion and co-migration between guest and host ions, leading to the formation of λ-ZnMn<sub>2</sub>O<sub>4</sub>. The Mn relocation barrier for the λ-ZnMn<sub>2</sub>O<sub>4</sub> formation path with 1.09 eV is significantly lower than the δ-MnO<sub>2</sub> re-formation path with 2.14 eV, indicating the irreversibility of the layered-to-spinel transition. Together with the phase transition, the rearrangement of Mn elevates the Zn<sup>2+</sup> migration barrier from 0.31 to 2.28 eV, resulting in poor rate performance. With the increase of charge-discharge cycles, irreversible and inactive λ-ZnMn<sub>2</sub>O<sub>4</sub> products accumulate on the electrode, causing continuous capacity decay of the Zn-MnO<sub>2</sub> battery.
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DOI: 10.1002/smll.202401379
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