Effect of Palm Kernel Shell Reinforcement on the Mechanical and Corrosion Properties of AA7075 Aluminium Alloy

Abstract

Aluminium Metal Matrix Composites (AMMCs) play a significant role in diverse industries such as automotive, aerospace, and structural sectors due to their unique characteristics, including low density, high hardness, wear-resistance, and corrosion resistance. Typically, these composite materials employ synthetic reinforcements like SiC and Al2O3, which contribute to higher production costs. However, agricultural waste materials, which are abundantly available worldwide and pose environmental and health risks, have shown potential as suitable reinforcement materials for AMMCs. This study focuses on the development of a novel aluminium metal matrix composite by incorporating Palm Kernel Shell (PKS) particles into AA 7075 in varying percentages (5wt%, 10wt%, 15wt%, 20wt%). Stir casting was employed to produce the composite samples. Mechanical and anticorrosive experiments were conducted to evaluate the resulting materials. The research findings indicate a significant enhancement in the tensile strength and hardness of the composites, along with a reduction in corrosion rates. The most favorable samples exhibited an 8.25% increase in tensile strength, a 23.9% improvement in hardness, and a remarkable 61.6% decrease in corrosion rate.