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article · Scientific Reports

An intelligent life prediction approach employing machine learning models for the power transformers

20261 citationOpen accessSuez University

Abstract

Accurate assessment of transformer insulating paper is vital for reliable operation and optimal transformer management, with the Degree of Polymerization (DP) serving as a primary indicator of insulation health. Direct DP measurement is often impractical, prompting this study to explore machine learning models for predicting DP using 2-Furfuraldehyde (2-FAL), a cellulose degradation byproduct measurable in transformer oil. This approach classifies insulation into four categories—Fresh (DP: 700–1200), Lightly Aged (DP: 450–700), Moderately Aged (DP: 250–450), and Worstly Aged (DP < 250)—based on DP values, offering a streamlined alternative to conventional multi-gas diagnostic methods. Supervised machine learning algorithms were developed using IEEE C57.104-2019 standard data, employing regression (Linear Regression, Polynomial Regression, Random Forest Regressor) to predict continuous DP and classification (Logistic Regression, Support Vector Machine with RBF kernel, Random Forest Classifier) to categorize insulation condition. Model performance was evaluated using regression metrics (Mean Squared Error, Mean Absolute Error, R² Score) and classification metrics (accuracy, precision, recall, F1-score). The Random Forest Regressor (R²: 0.894) and Classifier (accuracy: 0.925) demonstrated superior performance, enabling precise, non-invasive DP estimation and condition assessment. These findings highlight the efficacy of 2-FAL-based machine learning models for transformer health monitoring, facilitating predictive maintenance and enhancing operational reliability.

Research topics

  • Power Transformer Diagnostics and Insulation
  • High voltage insulation and dielectric phenomena
  • Lubricants and Their Additives

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DOI: 10.1038/s41598-025-34033-z

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